Operation Bulletin of a Basic T-shirt with Machine Layout Plan

 Introduction: Operation Bulletin is a summary of the whole production process. In this document, the industrial engineers who work as layout planner listed all the required things to produce a garment. They make a summary of types of machine, no. of the machine and worker needs to complete the garment in the sewing line. 

Basic T-shirt

Common information listed in the machine layout plan:

• Name of the operation.
• Cycle time.
• Calculated production.
• Hourly production target.
• Types of machine used for each operation
• Types of operation done manually by the worker.
• No. of machine required for each operation.
• No. of worker required for each operation.

You may like: Operation Breakdown of a Basic T-shirt with SMV and Production Target.

Machine Layout plan of a Basic T-shirt: In a machine Layout plan some information is listed by the following table;

SL. No.	Name of Operation	Cycle Time	Calculated Production	Target/Hr.	M/C Type	M/C Required	Worker Required
1	Care Label Attach With Back Part	0.20	300	190	SNL	1	1
2	Front & Back Part Match	0.18	333	200	MNL	-	1
3	Shoulder Joining	0.33	181	190	4OL	2	2
4	Neck Rib Measure & Cut	0.25	240	200	MNL	-	1
5	Neck Rib Tack With Body	0.26	230	200	SNL	1	1
6	Neck Rib Joining	0.30	200	190	4OL	1	1
7	Neck Top Stitch	0.25	240	200	FL	1	1
8	Main Label Attach	0.33	181	190	SNL	2	2
9	Sleeve Hem	0.30	200	190	FL	1	1
10	Sleeve & Body Match	0.22	273	210	MNL	-	1
11	Sleeve Joining	0.42	142	190	4OL	2	2
12	Arm Hole Top Stitch	0.30	200	190	FL	1	1
13	Side Seam	0.57	105	190	4OL	2	2
14	Sleeve Close & Open Tack	0.37	162	190	SNL	2	2
15	Body Hem	0.46	130	190	FL	2	2
16	Final Thread Cut	0.34	176	190	MNL	-	1
	Total Cycle Time	5.08				18	22

Table 1: Machine Layout plan of a Basic T-shirt.             

Generally, a machine layout plan is made by following an operation breakdown. Because from an operation breakdown, we get the proper idea about which part will join one after another and select the machine for that operation. We have also known how many machine and workers need for each operation from the machine layout plan.

Operation Bulletin of a Basic T-shirt: Operation bulletin of a Basic T-shirt has divided into 3 parts;

1. Sewing and production data.
2. Machine requisition data.
3. Manpower requisition data. 

1. Sewing and production data: In sewing data included SMV of Sewing and manual operation, production target per hour at 80%, 90%, and 100% efficiency.

Operation Bulletin of Sewing Data
Sewing Operation SMV	4.09 min.
Manual Operation SMV	0.99 min.
Production Target at 80% efficiency	1514 pcs
Production Target at 90% efficiency	1703 pcs
Production Target at 100% efficiency	1892 pcs

Table 2: Operation Bulletin of Sewing Data.                  

2. Machine requisition data: In machine data included types of machine and no. of machine required for this garment production.

Operation Bulletin of Machine Data
Name Of Machine	Requisition
4OL – 4 thread overlock	7 m/c
SNL – Single needle lock stitch	6 m/c
FL – Flat lock m/c	5 m/c
Total	18 m/c

Table 3: Operation Bulletin of Machine Data.                     

3. Manpower requisition data: In manpower data included no. of the operator and helper required for this garment production.

Operation Bulletin of Manpower Data
Operator	18
Helper	4
Total	22

Table 4: Operation Bulletin of Manpower Data.                    

Operation bulletin makes our work easy to set up a production line. We easily manage machine and operator requirement for any sewing line by this. But it is necessary to do operation breakdown of Basic T-shirt to prepare a machine layout as also operation bulletin.

JANUARY 10, 2018

vegetarian swedish meatballs

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Vegetarian Swedish Meatballs are here and they are so savory, luscious, meatless, and scary-delicious.

Swedish meatballs, as described by Wiki, are just meatballs with a brown gravy. This is not news to me. We live in Minnesota. I grew up eating Swedish meatballs. Bjork love-love-loves them (yes, his name is Bjork) and he hardcore campaigns for a gravy-loaded meatball splurge every time we’re at IKEA. So to that Wiki description, I say: yes.

I also say: define meatballs, exactly. Because I think I might have just made meatballs … with wild rice and mushrooms… without meat. I rolled them and baked them and put them in brown gravy. They are extra-yummy. Does that count? Am I in?

Okay, here’s what we have going on in those little non-traditional veg balls of joy:

• wild rice (YAS)
• mushrooms
• breadcrumbs
• yogurt or mayo to keep em from drying out
• eggs to hold it all together

HOW TO MAKE OUR VEGETARIAN SWEDISH MEATBALLS (1 MIN 8 SEC):

Hello, little tasty bites of goodness. And then you go and put them in a pan of brown gravy-like business? Things are about to heat up.

Here’s your VERY LOW KEY meatball process.

That’s it. Takes maybe 15 minutes, start to finish, especially if you use pre-cooked wild rice, which you should, because ain’t nobody got time to sit around and wait for wild rice to cook when you are hangry for vegetarian Swedish meatballs. I described some pre-cooked wild rice options in the recipe notes and you should take advantage.

For those of you taking the POY Sugar Free January challenge with us, you are in luck: it’s very easy to sub whole wheat breadcrumbs and whole wheat flour so you can get away with zero refined grains here. The gravy in the pictures is made with whole wheat flour – you can see it’s a little less smooth than a traditional gravy, but I’ve always been a fan of interesting food textures, so that is of zero concern for me when I’m dealing with all the flavors of Swedish meatball heaven.

Can I declare 2018 the year of the Vegetarian Swedish Meatballs? WHO EVEN KNEW. ♡

vegetarian swedish meatballs

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★★★★★4.7 from 31 reviews

• Prep Time: 15 minutes
 
• Cook Time: 20 minutes
• Yield: 6-ish servings (6 meatballs per person)

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DESCRIPTION

Vegetarian Swedish Meatballs are FOR REAL! These little meatballs are made with wild rice and mushrooms and they are served up in a simple and savory brown gravy. Yum!

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INGREDIENTS

Vegetarian Meatballs:

• 2 cups cooked wild rice
• 1 heaping cup finely chopped mushrooms
• 1/2 cup plain Greek yogurt
• 2 eggs
• 3/4 cup breadcrumbs
• 1 teaspoon smoked paprika
• 1 teaspoon garlic powder
• 1/2 teaspoon salt
• olive oil (optional)

For the Gravy:

• 3 tablespoons salted butter
• 1/2 teaspoon onion powder and/or garlic powder
• 3 tablespoons flour
• 1 1/2 cups vegetable broth
• 1/2 cup sour cream
• salt and black pepper to taste

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INSTRUCTIONS

1. Meatballs: Preheat the oven to 425. Mix the meatball ingredients together. Roll into balls (1-2 tablespoons each) and place on a parchment-lined baking sheet. Bake for 15-20 minutes or until firm when you press them.
2. Gravy: Melt butter in a large skillet. Add onion powder, garlic powder, and flour. Let it bubble for a few minutes to remove any floury taste. Slowly add broth, whisking after each addition, to make a smooth sauce. Stir in sour cream. Adjust consistency to taste with more broth. Season to taste.
3. That’s all! Place your cooked meatballs in the gravy and get them all nice and saucy. Serve with potatoes, salad, or roasted veggies.

NOTES

Gluten Free: Gluten free flour and almond flour are both great substitutes for the breadcrumbs. However, almond flour does NOT work for the gravy – gluten free flour should be used for that.

Pre-cooked wild rice will save you a lot of time. I used a can of wild rice (!!) for one of my test batches and was great – tasted awesome and it saved me a lot of time. The canned wild rice I bought contained just cooked wild rice, water, and salt – I drained the water before using it. Whether you cook your own wild rice or use pre-cooked, in terms of flavor I’d STRONGLY recommend 100% wild rice as opposed to a “wild rice blend” which is usually made up of primarily white or brown rice with only a few sad and lonely specks of wild rice.

If you don’t want to bake, these meatballs can also be pan-friend until firm.

If you’re looking to cut back on refined sugars, whole wheat flour works as well.

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ABOUT LINDSAY

A little thing about me: I ♡ FOOD. I also love food photography. I wrote an ebook that can help you learn your camera and I also teach food photography workshops in our Minneapolis studio.

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I'm Lindsay: former 4th grade teacher, now full time blogger. My husband Bjork and I live in Minnesota. Favorite things include my camera, lake days, and dark chocolate. Learn more. 

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